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height: 6px;"> &nbsp;</p> <span style="font-size: 12.0pt;"> <img alt="" src="pics/imgA.gif" style="text-align: center" width="955" height="38" /></span><p class="style190" style="margin-bottom: .0001pt; width: 955px; margin-left: 0in; margin-right: 0in; margin-top: 0in;"> <a name="Top">Table of Contents</a></p> <h2 style="width: 955px" class="style183"> <span style="font-size: 11.0pt;">Bending Dies:<o:p></o:p></span></h2> <table style="width: 71%; height: 53px; margin-right: 0px;" align="left"> <tr> <td class="style191" style="width: 546px; height: 30px"><b> <span class="style102"><a href="#Tooling_Description">Tooling Description</a></span></b></td> </tr> <tr> <td class="style191" style="width: 546px; height: 25px"><b> <span class="style102"><a href="#Bender_Terminology:">Bender Terminology</a></span></b></td> </tr> <tr> <td class="style191" style="width: 546px; height: 35px"> <!--[if gte vml 1]> <v:line id="_x0000_s1028" style='position:absolute; z-index:3' from="147.6pt,10.15pt" to="392.4pt,10.15pt" o:allowincell="f"> <v:stroke dashstyle="1 1" xmlns:v="urn:schemas-microsoft-com:vml"/> </v:line> <![endif]--><b><span class="style102"> <a href="#About_Your_EZEBEND"!_Tube_Bender">Your EZEBEND"! Tube Bender</a></span></b></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Basic_Design">Basic Design</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Installing_Your_Machine">Installing Your Machine</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Electrical_Hook-up_(Single_Phase)">Electrical Hook-Up (Single Phase)</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Checking_Rotation_Direction_(Single_Phase)">Checking Rotation Direction (Single Phase)</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Electrical_Hook-up_(Optional:_Specially_Requested_/_Three_Phase_Motor)">Electrical Hook-up (Optional Three Phase)</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Operating_Your_Machine_for_the_First_Time">Operating Your Machine for the First Time</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Model_Features">Model Features</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Model_Descriptions">Model Descriptions</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Machine_Familiarization_and_Operation">Machine Familiarization and Operation</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Power-Beyond_(5_Port_or_7_Port)_Valve">Power Beyond (5 Port or 7 Port) Valve</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <span style="font-size: 12.0pt;"> <a href="#Power-Beyond_(5_Port_or_7_Port)_Valve">Five and Seven Port Valves</a></span></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <span style="font-size: 12.0pt;"> <a href="#Checking_the_Power_Beyond_Valve_Adjustment">Checking the Power Beyond Valve Adjustment</a></span></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <span style="font-size: 12.0pt;"> <a href="#Sequence_Valve_Adjustment">Sequence Valve Adjustment</a></span></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#3 _Tube_Bending_Procedure">3 Tube Bending Procedure</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <span style="font-size: 12.0pt;"> <a href="#Flow_Control_Valve_Adjustment">Flow Control Valve Adjustment</a></span></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Setting_the_Bend_Angle">Setting the Bend Angle</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <span style="font-size: 12.0pt;"> <a href="#Depth_of_Bend_Adjustment">Depth of Bend Adjustment (Semi-Automatic Models, 5000-6000)</a></span></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Manual_Models_1000-2000-3000">Depth of Bend Adjustment (Manual Models, 1000-2000-3000)</a></td> </tr> <tr> <td class="style192" style="width: 546px; height: 30px"> <span style="font-size: 12.0pt;"><a href="#Trouble_Shooting">Trouble Shooting</a></span></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <span style="font-size: 12.0pt;"><a href="#Bending">Bending Problems</a></span></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Swaging">Swaging Problems</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Expanding">Expanding Problems</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <span style="font-size: 12.0pt;"> <a href="#Top Cylinder Does Not Advance">Machine is Noisy</a></span></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <span style="font-size: 12.0pt;"> <a href="#Top Cylinder Does Not Advance">Top Cylinder Does Not Advance</a></span></td> </tr> <tr> <td class="style192" style="width: 546px; height: 30px"> <a href="#Monthly">Scheduled Maintenance</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Monthly">Monthly</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Annually">Annually</a></td> </tr> <tr> <td class="style192" style="width: 546px; height: 30px"> <span style="font-size: 12.0pt;"><a href="#Bending_Tips">Tips</a></span></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#Bending_Tips">Bending Tips (Pattern Bending)</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#LIMITED_WARRANTY">Appendix</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <a href="#LIMITED_WARRANTY">Limited Warranty</a></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <span style="font-size: 12.0pt;"><a href="#Electrical">Electrical Schematics</a></span></td> </tr> <tr> <td class="style191" style="width: 546px; height: 30px"> <span style="font-size: 12.0pt;"><a href="#Hydraulic">Hydraulic Schematics</a><p class="MsoNormal" style="width: 867px"> <b>&nbsp;<o:p><a href="#Top">Back to Top</a></o:p></b></p> </span></td> </tr> </table> </b></div> </div> <div id="container" style="height: 15010px"> <div id="container0" style="height: 23280px"> <b><span style="font-size: 12.0pt;"> <p style="text-align: center; width: 955px;"> <img alt="" src="pics/img8.gif" height="38" width="782" /></p> <p style="width: 954px"><span style="color: windowtext"><a name="Tooling_Description"> Tooling Description</a><o:p></o:p></span></p> </span> </b> <p style="width: 867px">&nbsp;</p> <p style="width: 954px"><span style="font-size: 11.0pt;">Bending Dies:<o:p></o:p></span></p> <p style="width: 867px"> <o:p></o:p> </p> <p style="margin-left: .5in; width: 807px;"> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></p> <p style="width: 951px; "> <strong>For all Tooling: Part Number proceeding with 114, 138, 112, Etc. Shows the diameter of tube to use with that tool.</strong><o:p></o:p></p> <p style="margin-left: .5in; width: 808px;"> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></p> <p style="width: 867px;"><span style="font-size: 11.0pt;"> <strong>Example: 35R-114 (3.5 Radius Die that will bend 1 ¼ tube)</strong><o:p></o:p></span></p> <p style="margin-left: .5in; width: 806px;"> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style211"> <tr> <td style="width: 47.15pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="79"> <h6><span style="font-size: 11.0pt;">Suffix<o:p></o:p></span></h6> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 60.85pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="101"> <p align="center" class="MsoNormal" style="text-align: center"><b> <span style="font-size: 11.0pt;">Diameter<o:p></o:p></span></b></p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 22.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="38"> <p align="center" class="MsoNormal" style="text-align: center">&nbsp;<b><span style="font-size: 11.0pt;"><o:p></o:p></span></b></p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: .75in; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="90"> <p align="center" class="MsoNormal" style="text-align: center"><b> <span style="font-size: 11.0pt;">Suffix<o:p></o:p></span></b></p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 76.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="128"> <p align="center" class="MsoNormal" style="text-align: center"><b> <span style="font-size: 11.0pt;">Diameter<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 47.15pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="79"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">114<o:p></o:p></span></p> </td> <td style="width: 60.85pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="101"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">1 ¼ <o:p></o:p></span></p> </td> <td style="width: 22.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="38"> <p align="center" class="MsoNormal" style="text-align: center">&nbsp;<span style="font-size: 11.0pt;"><o:p></o:p></span></p> </td> <td style="width: .75in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="90"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">138<o:p></o:p></span></p> </td> <td style="width: 76.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="128"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">1 \! <o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 47.15pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="79"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">112<o:p></o:p></span></p> </td> <td style="width: 60.85pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="101"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">1 ½ <o:p></o:p></span></p> </td> <td style="width: 22.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="38"> <p align="center" class="MsoNormal" style="text-align: center">&nbsp;<span style="font-size: 11.0pt;"><o:p></o:p></span></p> </td> <td style="width: .75in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="90"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">158<o:p></o:p></span></p> </td> <td style="width: 76.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="128"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">1 ]! <o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 47.15pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="79"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">134<o:p></o:p></span></p> </td> <td style="width: 60.85pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="101"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">1 ¾ <o:p></o:p></span></p> </td> <td style="width: 22.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="38"> <p align="center" class="MsoNormal" style="text-align: center">&nbsp;<span style="font-size: 11.0pt;"><o:p></o:p></span></p> </td> <td style="width: .75in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="90"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">178<o:p></o:p></span></p> </td> <td style="width: 76.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="128"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">1 ^! <o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 47.15pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="79"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">200<o:p></o:p></span></p> </td> <td style="width: 60.85pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="101"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">2 <o:p></o:p></span></p> </td> <td style="width: 22.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="38"> <p align="center" class="MsoNormal" style="text-align: center">&nbsp;<span style="font-size: 11.0pt;"><o:p></o:p></span></p> </td> <td style="width: .75in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="90"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">214<o:p></o:p></span></p> </td> <td style="width: 76.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="128"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">2 ¼ <o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 47.15pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="79"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">300<o:p></o:p></span></p> </td> <td style="width: 60.85pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="101"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">3 <o:p></o:p></span></p> </td> <td style="width: 22.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="38"> <p align="center" class="MsoNormal" style="text-align: center">&nbsp;<span style="font-size: 11.0pt;"><o:p></o:p></span></p> </td> <td style="width: .75in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="90"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">212<o:p></o:p></span></p> </td> <td style="width: 76.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="128"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">2 ½ <o:p></o:p></span></p> </td> </tr> </table> <p style="margin-left: .5in; width: 776px;"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style196"> <tr> <td style="width: 45.0pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="75"> <h2><span style="font-size: 11.0pt;">Prefix<o:p></o:p></span></h2> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 85.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="143"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Radius Die<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 45.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="75"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">35R<o:p></o:p></span></p> </td> <td style="width: 85.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="143"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">3 ½ <o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 45.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="75"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">4R<o:p></o:p></span></p> </td> <td style="width: 85.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="143"> <p align="center" class="MsoNormal" style="text-align: center"> <span style="font-size: 11.0pt;">4<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 45.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="75"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">5R<o:p></o:p></span></p> </td> <td style="width: 85.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="143"> <p align="center" class="MsoNormal" style="text-align: center"> <span style="font-size: 11.0pt;">5<o:p></o:p></span></p> </td> </tr> </table> <p style="margin-left: .5in; width: 768px;"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <h5 style="width: 835px"><span style="font-size: 11.0pt;">180° Dies:<o:p></o:p></span></h5> <p style="width: 827px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style196"> <tr> <td style="width: 67.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="113"> <h6><span style="font-size: 11.0pt;">Number<o:p></o:p></span></h6> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 337.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="563"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Radius Dies 180°<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="113"> <h6><span style="font-size: 11.0pt; ">4R*** / 180<o:p></o:p></span></h6> </td> <td style="width: 337.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="563"> <p class="style210"><span style="font-size: 11.0pt;">4 <o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="113"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">5R*** / 180<o:p></o:p></span></p> </td> <td style="width: 337.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="563"> <p class="style210"><span style="font-size: 11.0pt;">5 <o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="113"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">BP / 180<o:p></o:p></span></p> </td> <td style="width: 337.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="563"> <p class="style210"><span style="font-size: 11.0pt;">Blank Plate, To be used in conjunction with the 4R/5R 180° Dies<o:p></o:p></span></p> </td> </tr> </table> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">Shoes (1 Pair):<o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style211"> <tr> <td style="width: 58.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <h6><span style="font-size: 11.0pt;">Prefix<o:p></o:p></span></h6> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 157.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <h2><span style="font-size: 11.0pt;">Description<o:p></o:p></span></h2> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <h6><span style="font-size: 11.0pt; ">QS<o:p></o:p></span></h6> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Quarter Shoe<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">HS<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Half Shoe<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">TS<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Three Quarter Shoe<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">BS<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Back Shoe<o:p></o:p></span></p> </td> </tr> </table> <p class="MsoNormal" style="width: 868px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <h5 style="width: 868px" class="style196"><span style="font-size: 11.0pt;">Swage / Reducer Tooling:<o:p></o:p></span></h5> <p class="MsoNormal" style="width: 866px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style215"> <tr> <td style="width: 58.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <h6><span style="font-size: 11.0pt;">Prefix<o:p></o:p></span></h6> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 157.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style193" style="margin-bottom: .0001pt; page-break-after: avoid; margin-left: 0in; margin-right: 0in; margin-top: 0in;">Description</p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <h6><span style="font-size: 11.0pt; ">BM<o:p></o:p></span></h6> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Male Ball<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">ED<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Expander Die<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">ED / RT<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Expander / Reducer Tool<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">RT<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Reducer Tool<o:p></o:p></span></p> </td> </tr> </table> <p class="style215" style="text-align: left; width: 867px;"> <a href="#Top"><strong>Back to Top</strong></a></p> <p class="style194" style="width: 867px; page-break-after: avoid; margin-left: 0in; margin-right: 0in; margin-top: 0in; "> <span style="text-decoration: none;">Hinged Adapter Collars:<o:p></o:p></span></p> <p class="MsoNormal" style="width: 867px"><u> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></u></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style211"> <tr> <td style="width: 58.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Prefix<o:p></o:p></span></b></p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 157.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Description<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">AC<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Adapter Collar<o:p></o:p></span></p> </td> </tr> </table> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">Expander Tooling:<o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </span></b><span style="font-size: 11.0pt;"> <o:p></o:p> </span></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style196"> <tr> <td style="width: 58.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p class="style195" style="margin-bottom: .0001pt; page-break-after: avoid; margin-left: 0in; margin-right: 0in; margin-top: 0in;">Prefix</p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 157.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Description<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">SS<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Segment Set<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">BSS<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Ball Segment Set<o:p></o:p></span></p> </td> </tr> </table> <p class="MsoNormal" style="width: 867px"><span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></p> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">Ball Segment Sets:<o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <o:p></o:p> </span></b></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style196"> <tr> <td style="width: 58.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p class="style195" style="margin-bottom: .0001pt; page-break-after: avoid; margin-left: 0in; margin-right: 0in; margin-top: 0in;">Prefix</p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 157.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Description<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">BSS<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Ball Segment Set<o:p></o:p></span></p> </td> </tr> </table> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">Arbors:<o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;"> <tr> <td style="width: 58.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p class="style195" style="margin-bottom: .0001pt; page-break-after: avoid; margin-left: 0in; margin-right: 0in; margin-top: 0in;">Prefix</p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 157.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Description<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="MsoNormal" style="text-align: center"> <span style="font-size: 11.0pt;">HSA 1<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="MsoNormal"><span style="font-size: 11.0pt;">Arbor for 1 ½ to 3 <o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="MsoNormal" style="text-align: center"> <span style="font-size: 11.0pt;">HSA-2<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="MsoNormal"><span style="font-size: 11.0pt;">Arbor for 1 ¼ to 1 3/8 <o:p></o:p></span></p> </td> </tr> </table> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">Reducer and Flange Tools:<o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 866px"><b> <span style="font-size: 11.0pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </span></b><span style="font-size: 11.0pt;"> <o:p></o:p> </span></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style211"> <tr> <td style="width: 58.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style195" style="page-break-after: avoid; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">Prefix</p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 157.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Description<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">RT<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Reducer Tool<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">CFT<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Chevy Flange Tool<o:p></o:p></span></p> </td> </tr> </table> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <h6 align="left" style="text-align: left; width: 867px;"> <span style="font-size: 11.0pt;">Miscellaneous Tooling:<o:p></o:p></span></h6> <p class="MsoNormal" style="width: 868px">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <span style="font-size: 11.0pt;"> <o:p></o:p> </span></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style211"> <tr> <td style="width: 58.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style195" style="page-break-after: avoid; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">Prefix</p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 157.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Description<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">HPF<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Flair / Flange Tool 45° / 90°<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">DD<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Doming Die<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">BF<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Female Ball Tool<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">HCT<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Head Collector Tool<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">QAD<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Quick Adapter Disconnect<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">HSA<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Round Arbor<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">HST</span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Hand Sizing Tool<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">B-1<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Reducer Bushing (Arbor)<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">LN-1<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Lock nut (Arbor)<o:p></o:p></span></p> </td> </tr> </table> <p class="style214" style="width: 867px"> &nbsp;<o:p><a href="#Top">Back to Top</a></o:p></p> <p class="MsoNormal" style="width: 954px"><b> <span style="font-size: 11.0pt;">Pipe Plugs:<o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 867px"><span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style211"> <tr> <td style="width: 58.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style195" style="page-break-after: avoid; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">Prefix</p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 157.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Description<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">PP<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Pipe Plug<o:p></o:p></span></p> </td> </tr> </table> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">Accessories:<o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 867px"><span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style211"> <tr> <td style="width: 58.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style195" style="page-break-after: avoid; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">Prefix</p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 157.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Description<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">RD<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Rotational Dial<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">CD-*<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;">Program Card Deck<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">ACC-100<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style210"><span style="font-size: 11.0pt;"> O Ring Assortment Kit<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">ACC-300<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="style212">Rotational Bend Angle Dial</p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">SM-100<o:p></o:p></span></p> </td> <td style="width: 157.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="263"> <p class="MsoNormal"><span style="font-size: 11.0pt;"><b>Service Manual<o:p> CD</o:p></b></span></p> </td> </tr> </table> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 867px"><b> <span style="font-size: larger;"><a name="Bender_Terminology:">Bender Terminology:</a><o:p></o:p></span></b></p> <p class="MsoNormal" style="width: 868px"><b> <span style="font-size: 11.0pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <o:p></o:p> </span></b></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style211"> <tr> <td style="width: 58.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p class="style195" style="margin-bottom: .0001pt; page-break-after: avoid; margin-left: 0in; margin-right: 0in; margin-top: 0in;">Item</p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 202.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="338"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Description<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">Front<o:p></o:p></span></p> </td> <td style="width: 202.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="338"> <p class="style210"><span style="font-size: 11.0pt;">Where all bending is performed.<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">Rear<o:p></o:p></span></p> </td> <td style="width: 202.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="338"> <p class="style210"><span style="font-size: 11.0pt;">Where all Tube-End forming is done.<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">Left<o:p></o:p></span></p> </td> <td style="width: 202.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="338"> <p class="style210"><span style="font-size: 11.0pt;">As you face the bender from the front.<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">Right<o:p></o:p></span></p> </td> <td style="width: 202.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="338"> <p class="style210"><span style="font-size: 11.0pt;">As you face the bender from the front.<o:p></o:p></span></p> </td> </tr> </table> <p style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <p style="width: 867px"><b> <span style="font-size: 11.0pt;">Expanders:<o:p></o:p></span></b></p> <p style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style196"> <tr> <td style="width: 94.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="158"> <p align="center" class="MsoNormal" style="text-align: center"><b> <span style="font-size: 11.0pt;">Item<o:p></o:p></span></b></p> </td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 306.9pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="512"> <p class="MsoNormal"><b><span style="font-size: 11.0pt;">Description<o:p></o:p></span></b></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 94.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="158"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">Swage<o:p></o:p></span></p> </td> <td style="width: 306.9pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="512"> <p class="style210"><span style="font-size: 11.0pt;">For all sizing operations using push die tooling.<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 94.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="158"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">Arbor<o:p></o:p></span></p> </td> <td style="width: 306.9pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="512"> <p class="style210"><span style="font-size: 11.0pt;">For all sizing operations using an arbor and segment sets.<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 94.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="158"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">Pusher Block<o:p></o:p></span></p> </td> <td style="width: 306.9pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="512"> <p class="style210"><span style="font-size: 11.0pt;">The solid steel block fixed to the shaft of the bending cylinder on top of the machine.<o:p></o:p></span></p> </td> </tr> <tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 94.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="158"> <p align="center" class="style210" style="text-align: center"> <span style="font-size: 11.0pt;">Swage / Expander<o:p></o:p></span></p> </td> <td style="width: 306.9pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="512"> <p class="style210"><span style="font-size: 11.0pt;">A double ended cylinder, which combines the features of both the swage and arbor expander in a single unit.<o:p></o:p></span></p> </td> </tr> </table> <p style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <p style="width: 867px"><b> <span class="style59">Use the space below for <span class="style209"> <strong>notes</strong></span> and special details</span><span style="font-size: 11.0pt;">:<o:p></o:p></span></b></p> <p style="width: 867px"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p></o:p></span></b></p> <p style="width: 867px; height: 19px;"><b> <span style="font-size: 11.0pt;">&nbsp;<o:p><a href="#Top">Back to Top</a></o:p></span></b></p> <p> <b><span style="font-size: 11.0pt;"> <img alt="" src="pics/imgC.gif" height="38" width="954" /></p> <p style="width: 953px"> <span style="font-size: 14.0pt;"><a name="About_Your_EZEBEND"!_Tube_Bender"> About Your <span class="style106">EZEBEND"!</span> Tube Bender</a><o:p></o:p></span></p> <p style="width: 867px"><span style="font-weight: normal">&nbsp;</span></p> <p style="width: 867px; height: 19px;"> <o:p></o:p> </p> <p style="width: 952px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <span style="font-weight: normal" class="style59">The <span class="style207"> <span class="style206"> EZEBEND</span></span></span><span class="style207"><span style="font-weight: normal"><span class="style205">"!</span></span></span><span style="font-size: 14.0pt; font-weight: normal"><span style="font-weight: normal" class="style59"> <strong>Tube Bender is a product of years of continuous research, development, and product improvement.&nbsp; Following the simple installation and maintenance instructions given herein will insure you long efficient and trouble free service.</strong><o:p></o:p></span></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 953px; font-size: large;"> <span class="style106">EZEBEND"!</span><span class="style196"> tube benders are manufactured with the finest materials and components available. They are equipped with rugged precision tooling, designed for day to day production in your shop.</span><o:p></o:p></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="width: 953px;">Throughout this manual we will cover detail differences from model to model. The basic frame design is the same on most models. This manual covers the installation, maintenance, and use of various models. Skip over parts of the manual that tell about features your machine does not have.<o:p></o:p></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"><a name="Basic_Design"> Basic Design</a>:<o:p></o:p></span></p> <p style="text-align: justify; width: 867px; height: 4px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="width: 955px"><span style="font-size: 14.0pt;"> <span class="style196">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</span><span class="style204"> </span> <span class="style106"> EZEBEND"!</span> <span class="style196"><strong>tube benders perform two functions:</strong></span><o:p></o:p></span></p> <p style="margin-left: 1.5in; text-align: justify; text-indent: -.5in; width: 773px;"><span style="font-size: 14.0pt;"> <span class="style196">(1)</span><span style="font-style: normal; font-variant: normal; font-weight: normal; font-size: 7.0pt; line-height: normal;" class="style196">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </span> <span class="style196">They bend tubing of diameters within their tooling capacity to specified angles and radii </span><span class="style200">(See Figure 1)</span>.<o:p></o:p></span></p> <p style="margin-left: 1.5in; text-align: justify; text-indent: -.5in; width: 772px;"><span style="font-size: 14.0pt;"> <span class="style196">(2)</span><span style="font-style: normal; font-variant: normal; font-weight: normal; font-size: 7.0pt; line-height: normal;" class="style196">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </span> <span class="style196">They expand or form the ends of tubes to specified configurations </span><span class="style200">(See Figure 2)</span>.<o:p></o:p></span></p> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;"><a href="#Top"> &nbsp;<o:p>Back to Top</a></o:p></span></p> <p style="margin-left: .5in; text-align: justify; "><span style="font-size: 14.0pt;"> <span class="style196">Tube bending is done with hydraulically driven ram die and a matching pair of back shoes.&nbsp; Tubing is held in place prior to bending by spring pressure on the ram die. When the operator is sure the tubing is positioned properly, he activates the machine </span><span class="style200">(Figure 1)</span>.<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 803px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> </span> <p style="width: 893px; margin-left: .5in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>The ram die moves smoothly forward. The back shoes swing smoothly back, continually exerting pressure against the ram die, while allowing it to pass between the matching ram die and back shoes. Hold the tubing securely while bending it through the correct angle. After the desired depth of bend is achieved, the ram die retracts, (manually or automatically, depending on the machine model), releasing the bent tubing.</strong><o:p></o:p></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="width: 896px; margin-left: .5in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <span class="style189">The expanding and shaping capability is performed in two distinct ways. These are called, respectively, swaging and expanding. Both swaging and expanding capabilities are found on some models of </span> <span class="style104">EZEBEND"!</span><span class="style189"> tube benders.</span></p> <p style="width: 807px; margin-left: .5in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">&nbsp;<o:p></o:p></p> <p align="center" style="width: 893px; margin-left: .5in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"><!--[if gte vml 1]><v:shapetype id="_x0000_t75" coordsize="21600,21600" o:spt="75" o:preferrelative="t" path="m@4@5l@4@11@9@11@9@5xe" filled="f" stroked="f"><v:stroke joinstyle="miter" xmlns:v="urn:schemas-microsoft-com:vml"/><v:formulas><v:f eqn="if lineDrawn pixelLineWidth 0" xmlns:v="urn:schemas-microsoft-com:vml"/><v:f eqn="sum @0 1 0" xmlns:v="urn:schemas-microsoft-com:vml"/><v:f eqn="sum 0 0 @1" xmlns:v="urn:schemas-microsoft-com:vml"/><v:f eqn="prod @2 1 2" xmlns:v="urn:schemas-microsoft-com:vml"/><v:f eqn="prod @3 21600 pixelWidth" xmlns:v="urn:schemas-microsoft-com:vml"/><v:f eqn="prod @3 21600 pixelHeight" xmlns:v="urn:schemas-microsoft-com:vml"/><v:f eqn="sum @0 0 1" xmlns:v="urn:schemas-microsoft-com:vml"/><v:f eqn="prod @6 1 2" xmlns:v="urn:schemas-microsoft-com:vml"/><v:f eqn="prod @7 21600 pixelWidth" xmlns:v="urn:schemas-microsoft-com:vml"/><v:f eqn="sum @8 21600 0" xmlns:v="urn:schemas-microsoft-com:vml"/><v:f eqn="prod @7 21600 pixelHeight" xmlns:v="urn:schemas-microsoft-com:vml"/><v:f eqn="sum @10 21600 0" xmlns:v="urn:schemas-microsoft-com:vml"/></v:formulas><v:path o:extrusionok="f" gradientshapeok="t" o:connecttype="rect" xmlns:v="urn:schemas-microsoft-com:vml"/></v:shapetype><v:shape id="_x0000_i1025" type="#_x0000_t75" style='width:333pt; height:231.6pt' fillcolor="window"></v:shape><![endif]--><![if !vml]> <img height="311" src="pics/clip_image036.gif" v:shapes="_x0000_i1025" width="446" alt="pics/clip_image036.gif" longdesc="pics/clip_image036.gif" /><![endif]><o:p></o:p></span></p> <p align="center" style="width: 804px; margin-left: .5in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><a href="#Top"> Back to Top</a></p> <p align="center" style="text-align: center; text-indent: 31.5pt; width: 946px;"><span style="font-size: 12.0pt;"><!--[if gte vml 1]><v:shape id="_x0000_i1026" type="#_x0000_t75" style='width:328.8pt;height:243.6pt' fillcolor="window"></v:shape><![endif]--><![if !vml]> <img height="326" src="pics/clip_image038.gif" v:shapes="_x0000_i1026" width="440" alt="pics/clip_image038.gif" longdesc="pics/clip_image038.gif" /><![endif]><o:p></o:p></span></p> <p style="width: 955px; height: 109px;">In the swaging operation (Figure 2), the tubing and adapter collars are inserted in the clamp assembly. An expander die is pushed hydraulically into the open end of the tube. As pressure is applied to the tube end, the hinged adapter collars slide together to restrain the tube securely.</p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: .5in; width: 894px;">In the expanding operations (Figure 3), the tube is placed over the segment set and arbor. As the tapered arbor is hydraulically withdrawn, the segment set comes into contact with the adjustable stop, which causes the segment set to expand outward, thus expanding the tube end.<o:p></o:p></p> <p style="margin-left: .5in; text-align: justify; width: 891px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p><a href="#Top">Back to Top</a></o:p></span></p> <p align="center" style="text-align: center; text-indent: .5in; width: 954px;"><span style="font-size: 14.0pt;"><!--[if gte vml 1]><v:shape id="_x0000_i1027" type="#_x0000_t75" style='width:291.6pt;height:228pt' fillcolor="window"></v:shape><![endif]--><![if !vml]> <img height="305" src="pics/clip_image040.gif" v:shapes="_x0000_i1027" width="390" alt="pics/clip_image040.gif" longdesc="pics/clip_image040.gif" /><![endif]><o:p></o:p></span></p> <p align="center" style="text-align: center; text-indent: .5in; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;"><a name="Installing_Your_Machine"> Installing Your Machine</a>:<o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p><a href="#Top">Back to Top</a></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 890px;"><span style="font-size: 14.0pt;"> Always use your <span class="style106">EZEBEND"!</span> tube bender on a solid, level floor, sturdy enough to support the weight of the machine properly.<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 893px;"><span style="font-size: 14.0pt;"> While all actions of the <span class="style106">EZEBEND"!</span> Tube Bender are hydraulic, primary power is electric. The machine makes use of a hydraulic pump, driven by an electric motor. The pump is always located beneath the main body, coupled to the motor shaft.<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; "><span style="font-size: 14.0pt;"> Two kinds of electric motors are available, on customer specification, single-phase and three-phase.<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p><img alt="" src="pics/imgE.gif" height="38" width="890" /></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 889px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p><a href="#Top">Back to Top</a></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 856px;"><span style="font-size: 14.0pt;"><a name="Electrical_Hook-up_(Single_Phase)"> Electrical Hook-up (Single Phase)</a>:<o:p></o:p></span></p> <p style="margin-left: 1.0in; text-align: justify; width: 742px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: 1.0in; text-align: justify; width: 832px;"><span style="font-size: 14.0pt;"> All single-phase <span class="style106">EZEBEND"!</span> Tube Bender is factory pre-wired with a plug. No receptacle is shipped with the machine. The standard receptacle for this plug is found in many commercial and industrial buildings. It is also readily obtained at hardware or electrical supply stores.<o:p></o:p></span></p> <p style="margin-left: 1.0in; text-align: justify; width: 743px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: 1.0in; text-align: justify; width: 833px;"><span style="font-size: 14.0pt;"> The receptacle should be wired into a junction box which supplies a full 220 volts, single phase, 60 cycles, properly fused or breaker protected. A qualified electrician best does this receptacle hook up.<o:p></o:p></span></p> <p style="text-align: justify; width: 868px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p><a href="#Top">Back to Top</a></o:p></span></p> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <a name="Checking_Rotation_Direction_(Single_Phase)"> Checking Rotation Direction (Single Phase)</a>:<o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <o:p></o:p></span></p> <p style="margin-left: 1.0in; text-align: justify; width: 834px;"><span style="font-size: 14.0pt;"> Rotation is preset at the factory for all single-phase motors. No rewiring should be necessary. However, if for any reason motor wiring is adjusted, immediately check the motor shaft to insure counter clockwise rotation as view facing the motor shaft.<o:p></o:p></span></p> <p style="margin-left: 1.0in; text-align: justify; width: 744px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: 1.0in; text-align: justify; width: 745px;"><span style="font-size: 14.0pt;"> Caution:<o:p></o:p></span></p> <p style="margin-left: 1.0in; text-align: justify; width: 837px;"><span style="font-size: 14.0pt;"> If the shaft turns in the wrong direction shut the machine off immediately! Prolonged running in the clockwise direction will damage the pump shaft seals. Unplug the machine and correct the internal motor wiring by referring to the motor schematic.<o:p></o:p></span></p> <p style="margin-left: 1.0in; text-align: justify; width: 745px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <a name="Electrical_Hook-up_(Optional:_Specially_Requested_/_Three_Phase_Motor)"> Electrical Hook-up (Optional: Specially Requested / Three Phase Motor)</a><o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: 1.0in; text-align: justify; width: 834px;"><span style="font-size: 14.0pt;"> Three phase benders are factory pre-wired with a standard four-prong plug. Receptacle instructions are the same as the single phase. Please review those instructions above.<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: 1.0in; text-align: justify; width: 833px;"><span style="font-size: 14.0pt;"> Checking Rotation on Three Phase is the same as Single Phase. See  Checking Rotation Direction (Single Phase): <o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p align="center" style="text-align: center; width: 953px;"><span style="font-size: 14.0pt;"><a name="Operating_Your_Machine_for_the_First_Time"> Operating Your Machine for the First Time</a><o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p><a href="#Top">Back to Top</a></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 895px;"><span style="font-size: 14.0pt;"> All <span class="style106">EZEBEND"!</span> Tube Benders make use of the rear pedestal of the machine as the hydraulic fluid reservoir. This reservoir is filled to the proper level at the factory.<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 892px;"><span style="font-size: 14.0pt;"> With the motor off, check the Site gauge on the rear pedestal to make sure the reservoir is filled with fluid to the proper level. At any time the level of the fluid visible in the Site gauge is less than half the way to the top of the gauge, refill the reservoir with one of the approved hydraulic fluids listed in the appendix of this manual. Never start or operate the machine unless the hydraulic reservoir is filled to the proper level.<o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;"><a name="Model_Features"> Model Features</a>:<o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 893px;"><span style="font-size: 14.0pt;"> The various models of <span class="style106">EZEBEND"!</span> Tube Benders are similar in design and configuration. But the hydraulics and controls vary from model to model. It is important that you become familiar with the particular model you are using, prior to checking out the hydraulic circuits and operation of the machine.<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 891px;"><span style="font-size: 14.0pt;"> Models vary first in swaging and expanding equipment. They also vary in mode of operation. All <span class="style106">EZEBEND"!</span> Tube Benders, (except the model 250), have bending capacity ranging from ½ through 3 tube diameter and up to 180°. All standard models have a 5 hp, 220-volt single-phase motor. Different voltages and phases are available for most models as an option. Please call for a quote before ordering a bender with an optional package.<o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p><a href="#Top">Back to Top</a></o:p></span></p> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;"><a name="Model_Descriptions"> Model Descriptions</a>:<o:p></o:p></span></p> <p class="style196" style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <o:p></o:p><table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;"><tr><td style="width: 49.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="83"><p align="center" class="MsoNormal" style="text-align: center"><b><span style="font-size: 12.0pt;"> Model</span><span style="font-size: 14.0pt;"><o:p></o:p></span></b></p></td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 412pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="MsoNormal" style="text-align: justify; width: 686px;"><b><span style="font-size: 12.0pt;"> Description</span><span style="font-size: 14.0pt;"><o:p></o:p></span></b></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 49.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="83"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 12.0pt;"> 500<o:p> SA</o:p></span></p></td> <td style="width: 412pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style208"> Full-size, standard bend only tube bender without end forming capacity. Semi-automatic (SA) option available with remote electric foot pedals, available in standard 5 hp version or High Speed / Extra Capacity with a 7.5 hp motor.</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 49.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="83"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 12.0pt;"> 1000<o:p></o:p></span></p></td> <td style="width: 412pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 12.0pt;"> Full-size, standard manual tube bender with knee control operation and a double ended Expander / Swage.<o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 49.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="83"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 12.0pt;"> 2000<o:p></o:p></span></p></td> <td style="width: 412pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 12.0pt;"> Manual tube bender with manual foot pedal control operation and double ended Expander / Swage.<o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 49.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="83"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 12.0pt;"> 3000<o:p></o:p></span></p></td> <td style="width: 412pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 12.0pt;"> Manual tube bender with knee control operation and independently operated Expander and Swage.<o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 49.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="83"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 12.0pt;"> 5000<o:p></o:p></span></p></td> <td style="width: 412pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 12.0pt;"> Semi-Automatic control with remote electric foot pedals and double ended Expander / Swage.<o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 49.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="83"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 12.0pt;"> 6000<o:p></o:p></span></p></td> <td style="width: 412pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 12.0pt;"> Semi-Automatic controls with remote electric foot pedals and independently operated Expander and Swage</span></p> </td></tr></table> </span></p></b> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;"><a name="Machine_Familiarization_and_Operation"> <strong>Machine Familiarization and Operation</strong></a>:<o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <o:p></o:p></span></p> <p style="width: 956px;"><strong>After you have completed electrical setup and acquainted yourself with its particular model features, you are ready to check out the machine operation.</strong><o:p></o:p></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 952px;"><span style="font-size: 14.0pt;"> <span class="style196"><strong>Your </strong></span> <strong> <span class="style106">EZEBEND"! </span> </strong> <span class="style196"> <strong>Tube Bender has been thoroughly factory tested, all adjustments have been made for proper operation. However, it is good practice to familiarize yourself with hydraulic system pressures and machine operation. While you do this, you will assure yourself that your machine is setup correctly.</strong></span><o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;"><a name="Power-Beyond_(5_Port_or_7_Port)_Valve"> <strong>Power-Beyond (5 Port or 7 Port) Valve</strong></a>:<o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 806px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 954px;"><span style="font-size: 14.0pt;"> <span class="style196"><strong>Your </strong></span> <span class="style106"><strong>EZEBEND"!</strong></span><span class="style196"><strong> Tube Bender with Expanding capability has a power beyond valve mounted near the rear of the machine. All hydraulic fluid output of the pump is directed to this valve, which regulates pressure for the entire hydraulic system.</strong></span><o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 951px;"><span style="font-size: 14.0pt;"> <strong>Five and Seven Port Valves:</strong><o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> <strong>&nbsp;</strong><o:p><a href="#Top"><strong>Back to Top</strong></a></o:p></span></p> <p style="margin-left: .5in; width: 892px;"><strong>The valve has five or seven ports, depending on the model, and each port has a hydraulic connection. However, design and appearance of the valve will vary somewhat among various machines and models due to different component suppliers.</strong><o:p></o:p></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="width: 953px;"><strong>The power beyond valve always has a pressure gauge associated with it. This gauge is mounted on the output or pressure side of the pump. Since the power beyond valve regulates pressure for the whole machine, its output is applied directly to the top cylinder. This is the basic pressure beyond the valve; thus the name  Power Beyond valve.</strong><o:p></o:p></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="width: 953px;"><strong>Full pressure will register on the gauge only with the expander cylinder fully extended or retracted. Do not leave and cylinder fully extended or retracted with the valve open for any length of time.</strong><o:p></o:p></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> <span class="style196"><a name="Checking_the_Power_Beyond_Valve_Adjustment"> <strong>Checking the Power Beyond Valve Adjustment</strong></a></span>:<o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="width: 893px; margin-left: .5in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>To check the operation of the power beyond valve, proceed as follows (Figure 4).</strong></p> <p style="margin-left: .5in; text-align: justify; width: 806px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p align="center" style="margin-left: .5in; text-align: center; width: 805px;"><span style="font-size: 14.0pt;"><!--[if gte vml 1]><v:shape id="_x0000_i1028" type="#_x0000_t75" style='width:253.2pt;height:3in' fillcolor="window"></v:shape><![endif]--><![if !vml]> <img height="290" src="pics/clip_image042.gif" v:shapes="_x0000_i1028" width="339" /><![endif]><o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> <strong>&nbsp;</strong><o:p><a href="#Top"><strong>Back to Top</strong></a></o:p></span></p> <p style="margin-left: .5in; width: 894px;"><strong>Actuate the expander control valve. The ram should extend fully and smoothly until the cylinder bottoms out. Read the pressure gauge near the pump. The gauge should read 2800-3000 PSI.</strong><o:p></o:p></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: .5in; width: 895px;"><strong>If the gauge does not register correctly within plus or minus 50 PSI, adjust the pressure following these steps:</strong><o:p></o:p></p> <p style="margin-left: 1.0in; text-align: justify; width: 745px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style196"><tr><td style="width: 63.0pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" style="text-align: center"><span style="font-size: 14.0pt;"> <strong>Step</strong><o:p></o:p></span></p></td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 7.32in; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p style="text-align: justify; width: 812px;"><span style="font-size: 14.0pt;"> <strong>Description</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="105"> <p align="center" style="text-align: center"><span style="font-size: 14.0pt;"> A<o:p></o:p></span></p></td> <td style="width: 7.32in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p style="text-align: justify; width: 814px;"><span style="font-size: 14.0pt;"> <strong>On, or adjacent to, the Power Beyond valve there is a large acorn nut. This serves as a cover for the pressure adjusting screw. Remove the acorn nut.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="105"> <p align="center" style="text-align: center"><span style="font-size: 14.0pt;"> B<o:p></o:p></span></p></td> <td style="width: 7.32in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p style="text-align: justify; width: 815px;"><span style="font-size: 14.0pt;"> <strong>Loosen the lock nut. Turn the threaded relief valve shaft clockwise to increase pressure, or counter clockwise to decrease the pressure.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="105"> <p align="center" style="text-align: center"><span style="font-size: 14.0pt;"> C<o:p></o:p></span></p></td> <td style="width: 7.32in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Tighten the lock nut, holding the threaded screw in position.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="105"> <p align="center" style="text-align: center"><span style="font-size: 14.0pt;"> D<o:p></o:p></span></p></td> <td style="width: 7.32in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Check the adjustment with another retraction and bottoming of the expander cylinder. Readjust, if necessary, beginning at step  B , to get the correct reading.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="105"> <p align="center" style="text-align: center"><span style="font-size: 14.0pt;"> E<o:p></o:p></span></p></td> <td style="width: 7.32in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Replace the acorn nut when you have made the correct adjustment.</strong><o:p></o:p></span></p></td></tr></table> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;"><a name="Sequence_Valve_Adjustment"> <strong>Sequence Valve Adjustment</strong></a><strong> (Figure 5A)</strong><o:p></o:p></span></p> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p><a href="#Top">Back to Top</a></o:p></span></p> <p style="margin-left: .5in; width: 894px;"><strong>The sequence valve regulates the amount of pressure in the bottom cylinder. This cylinder holds pressure on the back shoes through a single leaf chain attached to the bottom of each gate.</strong><o:p></o:p></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p class="style183" style="margin-left: .5in; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span><strong><img height="248" src="pics/clip_image044.gif" v:shapes="_x0000_s1043" width="330" /></strong></p> <p style="margin-left: .5in; width: 891px;"><strong>The sequence valve is located on the front pedestal of the machine at knee level. The sequence valve pressure gauge is mounted on the valve itself and is supplied with a pressure adjustment screw, like that of the Power Beyond valve. To check sequence valve pressure, take the following steps:</strong><o:p></o:p></p> <table border="1" cellpadding="0" cellspacing="0" style="margin-left: 41.4pt; " class="style107"><tr><td style="width: 63.0pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> <strong>Step</strong><o:p></o:p></span></p></td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="MsoNormal" style="text-align: justify; width: 515px;"><span style="font-size: 14.0pt;"> <strong>Description</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="105"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 1<o:p></o:p></span></p></td> <td style="border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="MsoNormal" style="text-align: justify; width: 518px;"><span style="font-size: 12.0pt;"> <strong>Read the sequence valve gauge while running the ram die out to the depth of bend between 40° to 60°.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="105"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 2<o:p></o:p></span></p></td> <td style="border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="MsoNormal" style="text-align: justify; width: 517px;"><span style="font-size: 12.0pt;"> <strong>The sequence valve pressure should be between 1400 and 1800 PSI, in order to bend tubing of 2 ½ or less diameter.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="105"><p align="center" class="MsoNormal" style="text-align: center"><!--[if gte vml 1]><o:wrapblock><v:shape id="_x0000_s1043" type="#_x0000_t75" style='position:absolute;left:0; text-align:left;margin-left:118.8pt;margin-top:66.35pt;width:245pt; height:184pt;z-index:18;mso-position-horizontal-relative:text; mso-position-vertical-relative:text' o:allowincell="f" fillcolor="window" stroked="t"></v:shape><![endif]--><![if !vml]><table cellpadding="0" cellspacing="0"><tr><td height="0" width="156"></td></tr><tr><td></td><td> &nbsp;</td></tr></table><![endif]><!--[if gte vml 1]></o:wrapblock><![endif]--> <strong><br clear="ALL" /></strong><span style="font-size: 14.0pt;"> 3<o:p></o:p></span></p></td> <td style="border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="MsoNormal" style="text-align: justify; width: 515px;"><span style="font-size: 12.0pt;"> <strong>If adjustment is required, loosen the lock nut and turn the adjustment screw clockwise to increase pressure, or counter clockwise to decrease pressure.</strong><o:p></o:p></span></p></td></tr></table> <p align="center" style="margin-left: .5in; text-align: center; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;</span></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse; width: 887px;"><tr> <td style="width: 600pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" class="style196"> <p align="center" class="style203"><strong>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; CAUTION</strong><o:p></o:p></p></td></tr><tr> <td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 600pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" class="style196"> <p><strong>Do not exceed 1800 PSI on a day to day basis. Excessive sequence valve pressure will cause premature wear to bending dies and back shoes.</strong><o:p></o:p></p></td></tr></table> <p align="center" style="margin-left: .5in; text-align: center; width: 805px;"><o:p></o:p></p> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;"> &nbsp;<a href="#Top">Back to Top</a><o:p></o:p></span></p> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;"><a name="3 _Tube_Bending_Procedure"> <strong>3 Tube Bending Procedure</strong></a>:<o:p></o:p></span></p> <p style="text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: .5in; width: 893px;"><strong>High initial back gate pressure is required when bending 3 tubing in order to get good, uniform bends. Good bends will normally result only when 13 gauge (.095 wall thickness) tubing is used. Good quality 14 gauge AK or H.R.E.W. tubing may also be used. Lesser quality or narrower gauge material may result in tube damage and / or bending inconsistency.</strong><o:p></o:p></p> <p style="margin-left: .5in; text-align: justify; width: 745px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="margin-left: .5in; width: 893px;"><strong>When having trouble bending 3 diameter tubing, use the following special procedure. Note: Use either the manually operated front control valve or the forward and reverse foot pedals. Do not use automatic push buttons.</strong><o:p></o:p></p> <p style="margin-left: .5in; text-align: justify; width: 745px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style196"><tr><td style="width: 67.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="113"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> <strong>Step</strong><o:p></o:p></span></p></td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 676pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Description</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 1<o:p></o:p></span></p></td> <td style="width: 676pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Install 3 bending dies. Set the sequence valve pressure between 1600 and 1800-PSI by turning the adjustment screw clockwise to increase pressure.</strong><o:p></o:p></span></p><p class="MsoNormal" style="text-align: justify"><i><span style="font-size: 14.0pt;"> <strong>Caution: Do not attempt to turn beyond the jam nut position. Further adjustment may cause valve stem leakage.</strong><o:p></o:p></span></i></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 2<o:p></o:p></span></p></td> <td style="width: 676pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Position the tubing in the bender and begin the bend. Be sure to use only the front control valve or the foot pedals.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 3<o:p></o:p></span></p></td> <td style="width: 676pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>At a depth of bend between 30° and 40°, start to reduce sequence valve pressure by turning the adjustment screw counter clockwise until you have a gauge reading of about 400 PSI.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 4<o:p></o:p></span></p></td> <td style="width: 676pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>If the bender bogs down, further reduce the sequence valve pressure on the back gates and continue bending and reducing the pressure until the desired depth of bend is reached.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 5<o:p></o:p></span></p></td> <td style="width: 676pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>If further 3 diameter bends are required, repeat the procedure, staring with step one. Otherwise reset the sequence valve pressure between 1400 and 1600-PSI.</strong><o:p></o:p></span></p></td></tr></table> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> <strong>&nbsp;</strong><o:p><a href="#Top"><strong>Back to Top</strong></a></o:p></span></p> <p style="width: 951px"><span style="font-size: 14.0pt;"> <img alt="" src="pics/img10.gif" height="38" width="953" /></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> <span class="style196"><a name="Flow_Control_Valve_Adjustment"> <strong>Flow Control Valve Adjustment</strong></a><strong> (Figure 5B)</strong></span></span></p> <p style="text-align: center; width: 867px;"></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> <strong>&nbsp;</strong><o:p><a href="#Top"><strong>Back to Top</strong></a></o:p></span></p> <p style="text-align: justify; width: 868px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p align="center" style="text-align: center; width: 955px;"><span style="font-size: 14.0pt;"><!--[if gte vml 1]><v:shape id="_x0000_i1029" type="#_x0000_t75" style='width:342pt;height:174pt' fillcolor="window"></v:shape><![endif]--><![if !vml]><a href="#Top Cylinder Does Not Advance" name="Flow Control Valve"> <img height="233" src="pics/clip_image046.gif" style="border-width: 0px" v:shapes="_x0000_i1029" width="458" alt="pics/clip_image046.gif" longdesc="pics/clip_image046.gif" /></a><![endif]><o:p></o:p></span></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="width: 951px;"><strong>The flow control valve regulates gate return or back pressure on the bottom cylinder by creating a slight pressure differential between the top and bottom cylinders. This is the pressure that closes the back shoe gates after a bend. This valve is the hexagon shaped valve located near the sequence valve.</strong><o:p></o:p></p> <p style="margin-left: .5in; text-align: justify; width: 805px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style196"><tr><td style="width: 1.0in; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> <strong>Step</strong><o:p></o:p></span></p></td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 739pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Instruction</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 1<o:p></o:p></span></p></td> <td style="width: 739pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Run the ram out until the ram die engages the back shoes and the gates open to between 40° and 50°.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 2<o:p></o:p></span></p></td> <td style="width: 739pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Retract the ram.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 3<o:p></o:p></span></p></td> <td style="width: 739pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>At the instant the back gates close (About the moment when the ram die disengages from the back shoes), the pressure should register 300 to 400 PSI on the sequence valve gauge.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 4<o:p></o:p></span></p></td> <td style="width: 739pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>If the pressure is not within these limits, loosen the allen set screw on the knob.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 5<o:p></o:p></span></p></td> <td style="width: 739pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Turn the knob clockwise to increase pressure, or counter clockwise to decrease the pressure.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 6<o:p></o:p></span></p></td> <td style="width: 739pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>If one or more of the back gates hesitate or remain open after disengaging, increase the flow control pressure.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 7<o:p></o:p></span></p></td> <td style="width: 739pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>If the ram hesitates when returning, wait until the die is not touching the back shoes, and then adjust the flow control pressure while cylinder is still engaged. If the back shoes dig into the tube when returning. Decrease the flow control pressure.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 8<o:p></o:p></span></p></td> <td style="width: 739pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>After the proper setting is obtained, tighten the setscrew.</strong><o:p></o:p></span></p></td></tr></table> <p class="MsoNormal" style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p style="text-align: justify; width: 955px;"><span style="font-size: 14.0pt;"> <a name="Setting_the_Bend_Angle" style="margin-right: auto; margin-left: auto"> <strong>Setting the Bend Angle</strong></a><strong>: (Figure 6)</strong><o:p></o:p></span></p> <p class="style183" style="width: 942px;"><span style="font-size: 14.0pt;"> <![if !vml]><a name="Setting Bend"><img height="309" src="pics/clip_image048.gif" v:shapes="_x0000_i1030" width="458" style="margin-right: auto; margin-left: auto" /></a><![endif]></span></p> <p style="text-align: justify; width: 867px;"> <a href="Operating%20Manual.html"><strong>Back Up Top</strong></a></p> <p style="text-align: justify; width: 956px;"><span style="font-size: 14.0pt;"> <strong>To check the depth of bend for adjustment, use a carpenter s square or equivalent 90° square. Proceed as follows:</strong><o:p></o:p></span></p> <p style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style196"><tr><td style="width: 1.0in; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> <strong>Step</strong><o:p></o:p></span></p></td><td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 329.4pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="549"> <p class="MsoNormal" style="text-align: justify; width: 751px;"><span style="font-size: 14.0pt;"> <strong>Instruction</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 1<o:p></o:p></span></p></td><td style="width: 329.4pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="549"> <p class="MsoNormal" style="text-align: justify; width: 548px;"><span style="font-size: 12.0pt;"> <strong>Run the gates out manually, holding the square against the back of the gates.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 2<o:p></o:p></span></p></td><td style="width: 329.4pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="549"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 12.0pt;"> <strong>Jog the gates back and forth until the square rests flush against the back of each gate. The back gates are now set physically at 90°.</strong><o:p></o:p></span></p></td></tr></table> <p class="style183" style="width: 954px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span><img height="239" src="pics/clip_image050.gif" v:shapes="_x0000_s1048" width="347" alt="pics/clip_image050.gif" longdesc="pics/clip_image050.gif" /></p> <span style="font-size: 14.0pt;"> <p class="style183" style="width: 951px;"> <o:p><strong>Depth Of The Bend Adjustment:</strong></o:p></p> <p> <img alt="" src="pics/img12.gif" height="38" width="954" /> </p> <p class="style221" style="width: 867px;"><strong>&nbsp;</strong><a href="#Top"><strong>Back to Top</strong></a><o:p></o:p>&nbsp;<o:p></o:p></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style196"><tr> <td colspan="2" style="border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> <strong>Semi-Automatic Models 5000-6000</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> <strong>Step</strong><o:p></o:p></span></p></td> <td style="width: 557pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Instruction</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 1<o:p></o:p></span></p></td> <td style="width: 557pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Check to insure the pointer is tightly bolted to the right back gate.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 2<o:p></o:p></span></p></td> <td style="width: 557pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>With the back gates set at 90°, using a carpenter s square, tap the pointer lightly, if necessary, to read exactly 90° on the depth of bend plate. Also check to be sure the depth of bend pointer returns to 0°.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 3<o:p></o:p></span></p></td> <td style="width: 557pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>After the pointer has been adjusted, with back shoes and ram die in machine, move depth of bend handle to 90°. Push the forward foot pedal while watching the gate pointer, the gate pointer should line up with the pointer of the depth of bend handle when the gate stops.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 4<o:p></o:p></span></p></td> <td style="width: 557pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>If the pointers do not line up, adjust the depth of bend plate limit switch as follows: </strong> <o:p></o:p></span></p><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Loosen allen set screw on striker rod. If the gate pointer goes past the depth of bend pointer handle, pull the striker rod slightly away from the frame of the machine and tighten the set screw. If the gate pointer does not reach the depth of bend handle pointer, push the striker rod slightly toward the frame of the machine and tighten set screw.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 5</span></p> </td> <td style="width: 557pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Repeat steps three and four until the two pointers line up.</strong></span></p> </td></tr></table> <p class="MsoNormal" style="text-align: justify; width: 955px; height: 25px;"> &nbsp;</p> <p class="MsoNormal" style="text-align: justify; width: 867px;">&nbsp;<a href="#Top">Back to Top</a><o:p></o:p></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse; height: 165px;" class="style196"><tr> <td colspan="2" style="border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"><a name="Manual_Models_1000-2000-3000"> <strong>Manual Models 1000-2000-3000</strong></a><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> <strong>Step</strong><o:p></o:p></span></p></td> <td style="width: 469pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Instruction</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 1<o:p></o:p></span></p></td> <td style="width: 469pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>Check to insure the pointer is tightly bolted to the right back gate.</strong><o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"><p align="center" class="MsoNormal" style="text-align: center"><span style="font-size: 14.0pt;"> 2<o:p></o:p></span></p></td> <td style="width: 469pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"><p class="MsoNormal" style="text-align: justify"><span style="font-size: 14.0pt;"> <strong>With the back gates set at 90°, using a carpenter s square, tap the pointer lightly, if necessary, to read exactly 90° on the depth of bend plate. Also check to be sure the depth of bend pointer returns to 0°.</strong><o:p></o:p></span></p> </td></tr></table> </span> <p></p> <p class="MsoNormal" style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p align="center" class="MsoNormal" style="width: 955px"> <img alt="" src="pics/img14.gif" height="38" width="952" /></p> <p align="center" class="MsoNormal" style="text-align: center; width: 867px;"><b><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></b></p> <p align="center" class="style219" style="text-align: center; width: 955px;"><span style="font-size: 14.0pt;"><a name="Trouble_Shooting"> Trouble Shooting</a><o:p></o:p></span></p> <p class="MsoNormal" style="text-align: justify; width: 953px;"><span style="font-size: 14.0pt;"> <strong>&nbsp;</strong><o:p><a href="#Top"><strong>Back to Top</strong></a></o:p></span></p> <p class="style196" style="width: 951px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong><span class="style59">Properly used, your </span></strong> <span class="style104"><strong>EZEBEND"!</strong></span><strong><span class="style59"> Tube Bender will give you continuous and reliable service. There are minor problems, which may occur from time to time, which you can readily correct, as well as good operating practices, which help you avoid problems.</span></strong></p> <p class="MsoNormal" style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p class="style199" style="width: 954px;"><strong>Familiarity with the use and operation of your bender includes knowledge of good operating practices, and trouble shooting minor problems.</strong><o:p></o:p></p> <p class="MsoNormal" style="text-align: justify; width: 867px;"><span style="font-size: 14.0pt;"> &nbsp;<o:p></o:p></span></p> <p class="style220" style="text-align: justify; width: 952px;"><span style="font-size: 14.0pt;"><a name="Bending"> Bending</a>:<o:p></o:p></span></p> <p class="style219" style="text-align: center; width: 953px;"><span style="font-size: 14.0pt; text-align: center;"> &nbsp;<o:p>Below are common bending problems, their causes and possible solutions.</o:p></span></p> <p class="style211" style="width: 956px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Always have a full set of dies in place whenever you operate the top cylinder. Operating without dies will cause severe damage to your bender.</strong></p> <p class="style196" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">&nbsp;<o:p></o:p></p> <p class="style196" style="width: 956px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Never extend the bending die beyond the back shoes. Such action can cause severe damage and may result in having to disassemble the gates in order to remove tubing. Avoid bending beyond the following depths with the bend radii given when possible.</strong></p> <p class="style196" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;</p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;"><tr><td style="width: 63.0pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Die</strong></p></td><td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 337.5pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="563"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Maximum recommended bend</strong></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>3 ½ </strong></p></td><td style="width: 337.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="563"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>130°</strong></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>4 </strong></p></td><td style="width: 337.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="563"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>150°</strong></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>5 </strong></p></td><td style="width: 337.5pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="563"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>160°</strong></p></td></tr></table> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><o:p></o:p></p> <p style="width: 869px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>&nbsp;</strong><o:p><a href="#Top"><strong>Back to Top</strong></a></o:p></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>If Bends Indicate Mismatch: (Figure 8)</strong></p> <p class="style211" style="width: 952px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;</p> <p class="style183" style="width: 952px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <img height="188" src="pics/clip_image052.gif" v:shapes="_x0000_s1049" width="445" alt="pics/clip_image052.gif" longdesc="pics/clip_image052.gif" /></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style211"><tr><td style="width: 63.0pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Step</strong></p></td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 7.84in; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Instruction</strong></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>1</strong></p></td> <td style="width: 7.84in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>First check to see that back gate top plates are clear of debris which may be causing back shoes to rest slightly higher than the ram die.</strong></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>2</strong></p></td> <td style="width: 7.84in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Using a straight edge, check to be sure that guide plate and back gate top plates are at approximately the same level. (Guide Plate: +.000 to -.010 )</strong></p></td></tr></table> <p style="width: 952px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;</p> <p style="width: 953px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>If the Outside Diameter is Flattened after Bending:</strong></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><a href="#Top"> <strong>Back to Top</strong></a></p> <p align="center" style="width: 952px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><!--[if gte vml 1]><v:shape id="_x0000_i1031" type="#_x0000_t75" style='width:316.2pt;height:126.6pt' fillcolor="window"></v:shape><![endif]--><![if !vml]> <img height="170" src="pics/clip_image054.gif" v:shapes="_x0000_i1031" width="423" /><![endif]></p> <p style="width: 953px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;</p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;" class="style215"><tr><td style="width: 63.0pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Step</strong></p></td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 6.68in; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Instruction</strong></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>1</strong></p></td> <td style="width: 6.68in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>The sequence valve bend pressure is too low. Adjust as described in  Sequence Valve Adjustment (Figure 5A) .</strong></p> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Note: High sequence valve pressures can cause bottom cylinder rod damage, or master link damage. Do not exceed recommended pressures.</strong></p></td></tr></table> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>&nbsp;</strong><o:p><a href="#Top"><strong>Back to Top</strong></a></o:p></p> <p style="width: 954px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>If the Tubing is Crimped on the Bend Inside Diameter: (Figure 10)</strong></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">&nbsp;<o:p></o:p></p> <p align="center" style="width: 953px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><!--[if gte vml 1]><v:shape id="_x0000_i1032" type="#_x0000_t75" style='width:306pt;height:147pt' fillcolor="window"></v:shape><![endif]--><![if !vml]> <img height="197" src="pics/clip_image056.gif" v:shapes="_x0000_i1032" width="410" alt="pics/clip_image056.gif" longdesc="pics/clip_image056.gif" /><![endif]></p> <p style="margin-left: 0in; width: 805px; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <p style="margin-left: 0in; width: 955px; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Check back gate alignment as described in,  Setting the Bend Angle: (Figure 6) . Increase sequence valve pressures as described in  Sequence Valve Adjustment (Figure 5A) . If this does not solve the problem check the thickness of the tubing you are using. Minimum thicknesses for consistently good bends are as follows:</strong></p> <p style="width: 868px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">&nbsp;<o:p></o:p></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse; width: 886px;"><tr><td style="width: 63.0pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Gauge</strong></p></td><td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 4.7in; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="564"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Diameter</strong></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>16 (.065)</strong></p></td><td style="width: 4.7in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="564"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Up to 2 ¼ </strong> </p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>14 (.083)</strong></p></td><td style="width: 4.7in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="564"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>2 ¼ to 2 ½ </strong></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 63.0pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="105"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>13 (.095)</strong></p></td><td style="width: 4.7in; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="564"> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>3 </strong></p></td></tr></table> <p style="width: 866px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">&nbsp;<o:p></o:p></p> <p style="width: 956px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>If the Tubing is Sucked in on the Bend Outside Diameter: (Figure 11)</strong></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><o:p><a href="#1"> <strong>Back to Top</strong></a></o:p></p> <p align="center" style="width: 955px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><!--[if gte vml 1]><v:shape id="_x0000_i1033" type="#_x0000_t75" style='width:336.6pt;height:138pt' fillcolor="window"></v:shape><![endif]--><![if !vml]> <img height="186" src="pics/clip_image058.gif" v:shapes="_x0000_i1033" width="450" alt="pics/clip_image058.gif" longdesc="pics/clip_image058.gif" /><![endif]></p> <p style="width: 954px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>While this is almost always an indication that tubing wall is too thin, also check sequence and flow control pressures, as described in  Sequence Valve Adjustment (Figure 5A) and  Flow Control Valve Adjustment (Figure 5B) .</strong></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">&nbsp;<o:p></o:p></p> <p style="width: 955px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>If the Back Gates do not Close Evenly:</strong></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><a href="#Top"> <strong>Back to Top</strong></a></p> <p style="width: 907px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Check flow control valve pressure, as described in  Flow Control Valve Adjustment (Figure 5B) . </strong> </p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><o:p></o:p></p> <p style="width: 952px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>If the Back Gates Hesitate When Closing or Back Shoes Dig into the Tube When Closing:</strong></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;</p> <p style="width: 951px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Adjust the flow control valve, as described in  Flow Control Valve Adjustment (Figure 5B) .</strong></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><o:p></o:p></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><b><a href="#Swaging" name="Swaging"><span class="style100"> Swaging</span></a>:<o:p></o:p></b></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>&nbsp;</strong><o:p><a href="#Top"><strong>Back to Top</strong></a></o:p></p> <p style="width: 950px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Caution: Swaging pressure is factory set. Do not attempt to change factory pressure setting.</strong></p> <p style="width: 868px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><o:p></o:p></p> <p style="width: 954px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Always check to make sure the quick release adapter is tightened securely to swage cylinder shaft. A loose adapter can cause threads to strip due to the extreme pushing force of the swage cylinder. Also be sure to keep adapter groove or slot clean of debris that may prevent the expander die mating portion to drop fully into the centerline position.</strong></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">&nbsp;<o:p></o:p></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><b><a name="Expanding"> Expanding</a>:<o:p></o:p></b></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><b><a href="#Top"> Back to Top</a></b></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;</p> <p style="width: 953px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>Caution: Avoid expanding into hinged adapter collars. Avoid hitting the adapter collar, as this leads to premature wear of collars and clamp assembly. </strong> </p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><o:p></o:p></p> <p style="width: 953px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>To calibrate your </strong> <span class="style106"><strong>EZEBEND"!</strong></span><strong> Tube Bender segment sets follow this recommended procedure:</strong></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><a href="#Top"> <strong>Back to Top</strong></a><strong>&nbsp;&nbsp;</strong>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 36.9pt; border-collapse: collapse; width: 892px;"><tr><td style="width: 1.0in; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="120"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> Step<o:p></o:p></span></p></td><td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 333.9pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="557"> <p class="style220" style="width: 752px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> Instruction<o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> 1<o:p></o:p></span></p></td><td style="width: 333.9pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="557"> <p class="style220" style="width: 751px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> Install 2 slip segments (Two groves in base.)<o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> 2<o:p></o:p></span></p></td><td style="width: 333.9pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="557"> <p class="style220" style="width: 753px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> Set sizing collar on line 1 for 2 slip connection.<o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> 3<o:p></o:p></span></p></td><td style="width: 333.9pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="557"> <p class="style220" style="width: 756px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> Retract cylinder to expand tube. Be sure to round out expansion by rotating the tube slightly and retracting arbor two or three times.<o:p></o:p></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 1.0in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="120"> <p align="center" class="style197" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> 4<o:p></o:p></span></p></td><td style="width: 333.9pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="557"> <p class="style220" style="width: 759px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> Check expansion by inserting another tube of 2 diameter in the end of previously expanded test pipe. If the expansion is too great, loosen lock nut on arbor and unscrew arbor counter clockwise one revolution. Secure lock nut and repeat this step from the beginning. If the expansion is too tight, reverse this procedure.<o:p></o:p></span></p> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> &nbsp;<o:p></o:p></span></p> <p class="style220" style="width: 788px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> Note: Always be sure the arbor lock nut and bushing are tight. Loose tools can cause severe operator injury. Never stand in front of arbor while calibrating or during normal operation!<o:p></o:p></span></p> <p class="style196" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> &nbsp;<o:p></o:p></span></p> <p class="style220" style="width: 795px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 12.0pt;"> Caution: Whenever inspecting or repairing the electrical system, unplug your bender.<o:p></o:p></span></p></td></tr></table> <p class="style196" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Solenoid Valve: (Figure 12)</p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<b><o:p><a href="#Top">Back to Top</a></o:p></b></p> <p style="width: 955px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <b>The solenoid valve controls the direction of the bending operation of semi-automatic </b> <span class="style225">EZEBEND"!</span><b> Tube Benders. It is attached close to the rear pedestal leg on the left side.</b></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <p class="style183" style="width: 953px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><!--[if gte vml 1]><![endif]--><![if !vml]> <img height="141" src="pics/clip_image060.gif" v:shapes="_x0000_i1034" width="434" /><![endif]></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Noisy Motor / Pump Combination:</p> <p style="width: 868px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<b><o:p><a href="#Top">Back to Top</a></o:p></b></p> <p style="width: 955px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>A whining or growling from the motor / pump can be indicative of a damaged pump. Continued operation can cause serious damage to all components in the hydraulic system. Always locate the source of the unusual noise and correct them immediately for extended service life.</strong></p> <p style="margin-left: 0in; width: 805px; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse; width: 885px;"><tr><td style="width: 67.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Step</p></td><td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 333.9pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="557"> <p class="style220" style="width: 753px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Instruction</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 1</p></td><td style="width: 333.9pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="557"> <p class="style224" style="width: 754px;">Check for counter clockwise shaft rotation as described in  Checking Rotation Direction (Single Phase) .<o:p></o:p></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 2</p></td><td style="width: 333.9pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="557"> <p class="style220" style="width: 753px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Check the fluid level with motor off. Low fluid level will cause pump cavitations.</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 3</p></td><td style="width: 333.9pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="557"> <p class="style220" style="width: 752px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Check to insure that the motor and pump are securely fastened to the mounting plate. If either one of the above is loose, tighten as necessary.</p></td></tr></table> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><o:p> <strong>Top Cylinder Does Not Advance:</strong></o:p></p><table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;"><tr><td style="width: 67.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Step</p></td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 388pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="width: 812px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Instruction</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><a name="Top Cylinder Does Not Advance"> 1</a></p></td> <td style="width: 388pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="MsoNormal" style="text-align: justify; width: 810px;"><span style="font-size: 14.0pt;"> <b><span class="style196">Check that the flow control valve on the left side of the bender has not closed. You should see colored bands. <a href="#Flow Control Valve"> Flow Control Valve</a></span></b></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 2</p></td> <td style="width: 388pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style224" style="width: 808px;">If closed (no or few color bands are exposed), turn the knob to open and check that all the colored bands are visible. Retighten the set screws on the knob to keep the valve from closing.</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 3</p></td> <td style="width: 388pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="MsoNormal" style="text-align: justify; width: 808px;"><span style="font-size: 14.0pt;"> <span class="style220">Check that there is system pressure. If there is no pressure, yet the motor is running, check the couplings that attach the hydraulic pump to the motor. </span> <span class="style226">With the power off and the unit unplugged</span><span class="style220">, open the access panel underneath the housing between the pump and the motor (usually orange in color).</span></span></p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 4</p></td> <td style="width: 388pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style196" style="width: 805px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 14.0pt;"> <b>Check that a rubber spider is between the coupling teeth. The couplings should have the spider between either side with almost no gap between each piece. Try to move the couplings by hand by rotating on the shaft or forward/backward motion along the shaft,. </b> <span class="style101"> They should not move</span><b>. If they slip easily, retighten the set screws on both couplings. Confirm that the key is secure in the keyway and is not broken or missing. If missing, look in housing; replace if broken or missing.</b></span></p></td></tr></table> <p class="style196" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><o:p></o:p></p> <p class="style220" style="width: 868px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><o:p> Scheduled Maintenance:</o:p></p> <p class="style196" style="width: 869px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <b><a name="Monthly"> Monthly</a>:</b></p> <p class="style196" style="width: 868px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<b><o:p><a href="#Top">Back to Top</a></o:p></b></p><table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse;"><tr><td style="width: 67.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Step</p></td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 510pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Instruction</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 1</p></td> <td style="width: 510pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Grease the zerk fittings on the left barrel and the right barrel.</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 2</p></td> <td style="width: 510pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Grease the zerk fittings on each wheel caster (Using SAE 90 in each instance).</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 3</p></td> <td style="width: 510pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Check the Site gauge and refill the reservoir as required.</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 67.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="113"> <p align="center" class="style223" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 4</p></td> <td style="width: 510pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Check motor, pump valve and cylinder mounting bolts for tightness.</p></td></tr></table> <p class="style196" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <p class="style196" style="width: 866px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <b><a name="Annually"> Annually</a>:</b></p> <p class="style196" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<b><o:p><a href="#Top">Back to Top</a></o:p></b></p> <p class="style220" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Replace fluid and filter on hydraulic system.</p> <p class="style196" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <p class="style220" style="width: 868px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Do not use transmission fluid!</p> <p class="style220" style="width: 954px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Transmission fluid often has additives, which are harmful to valve, and the cylinder seals and often results in leaks. Use one of the following approved oils in your machine(s).</p> <p class="style196" style="margin-left: 0in; width: 745px; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p><table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 77.4pt; border-collapse: collapse;"><tr><td style="width: 2.5in; border: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="300"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Mobile DTE 24</p></td><td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 185.4pt; border-left: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="309"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> ARCO Eagle RSO-X Light</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 2.5in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="300"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Texaco Regal BR &amp; O</p></td><td style="width: 185.4pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="309"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Chevron OC Turbine 11</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 2.5in; border-top: none; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="300"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Shell Turbo 29</p></td><td style="width: 185.4pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="309"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Union RL Turbine 225</p></td></tr></table> <p class="style220" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </p> <p class="style220" style="width: 955px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> If there is a visual change in the color of your hydraulic oil, particularly if the oil develops a grayish appearance (this indicates water in the hydraulic system), completely drain the hydraulic system and reservoir, clean the tank strainer and change the filter prior to refilling the machine with fresh hydraulic oil.</p> <p class="style196" style="margin-left: 0in; width: 806px; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <p class="style220" style="margin-left: 0in; width: 806px; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Do not dampen / wet electrical components or wiring!</p> <p class="style220" style="margin-left: 0in; width: 804px; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Do not grease motor!</p> <p class="style196" style="width: 868px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <p class="style220" style="width: 867px; margin-right: 0in; margin-left: 0in; margin-top: 0in; margin-bottom: .0001pt;"> With proper care your <span class="style106">EZEBEND"! </span>Tube Bender should give you a lifetime of quality, trouble free service.</p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <p align="center" style="width: 954px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><b><a name="Bending_Tips"> Bending Tips</a><o:p></o:p></b></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Pattern Bending:</p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<b><o:p><a href="#Top">Back to Top</a></o:p></b></p> <table border="1" cellpadding="0" cellspacing="0" style="border-style: none; border-color: inherit; border-width: medium; margin-left: 41.4pt; border-collapse: collapse; width: 886px;"><tr><td style="width: 58.5pt; border: solid windowtext .5pt; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top" width="98"> <p align="center" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Step</p></td> <td style="border-right: .5pt solid windowtext; border-top: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 419pt; border-left: none; background: #F2F2F2; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Instruction</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="98"> <p align="center" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 1</p></td> <td style="width: 419pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="width: 764px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Determine the proper tube diameter based on the vehicle you are working on and then select a matching set of bending dies. Check the bend radii in the sample by physically inserting a ram or bumper die into the bends in the sample. Record the die sizes you will use, the tube diameter and all other essential details on a piece of paper or notebook. (Or a blank BRADSHAW card, remember Blue for cars and gray for trucks.)</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="98"> <p align="center" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 2</p></td> <td style="width: 419pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="width: 767px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Install the dies on your bender and insert the tubing you will bend between the dies so that the left end of the tube is flush with the end of the left back shoe and the rest of the tube extends out of the right side of the bender.</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="98"> <p align="center" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 3</p></td> <td style="width: 419pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="width: 767px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Advance the bending cylinder so that the tube is snugly held between the bending die and the two back shoes. The seam of the tubing should always face up for your first bend.</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="98"> <p align="center" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 4</p></td> <td style="width: 419pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="width: 764px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Insert your rotation dial into the right end of the tube and set at  0 directly over the seam of the tube. Zero rotation is always shown in the first bend column on your BRADSHAW card.</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="98"> <p align="center" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 5</p></td> <td style="width: 419pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="width: 763px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Place the sample you are going to copy over the back shoes and adjust the tube in the bender to the left so that it matches the length of the sample up to the first bend in it. Record the distance from the left end of the tube to the center of the back shoes. (Theoretically to enter of your fist bend). Place the symbol  F in the first column to designate the starting point.</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="98"> <p align="center" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 6</p></td> <td style="width: 419pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="width: 767px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Using only the electric foot pedals (automatic models) or the manual pedal control (manual models) proceed to bend until you have matched the bend in the sample. Record the bend depth on your care (by reading the digital read out on automatic models or the Depth of Bend plate on all non-automatic models). Also note the bend number: i.e. 1, 2, 3, 4, etc.</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="98"> <p align="center" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 7</p></td> <td style="width: 419pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="width: 770px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Advance the tube in the bender sufficiently to match up with the second bend in the sample. Place the sample over the back shoes and align the first bend in both pieces. Adjust the tube in the bender so that you have sufficient distance to line up with second bend in sample as it is centered over the back shoes. Now measure the distance from the center of your first bend to the center of the back shoes and record this center mark on your care, paper, etc., along with the rotation reading once tubes are aligned.</p></td></tr><tr><td style="border-left: .5pt solid windowtext; border-right: .5pt solid windowtext; border-bottom: .5pt solid windowtext; width: 58.5pt; border-top: none; padding: 0in 5.4pt 0in 5.4pt" width="98"> <p align="center" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> 8</p></td> <td style="width: 419pt; border-top: none; border-left: none; border-bottom: solid windowtext .5pt; border-right: solid windowtext .5pt; padding: 0in 5.4pt 0in 5.4pt" valign="top"> <p class="style220" style="margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> Proceed as above and record every step until complete.</p></td></tr></table> <p style="width: 868px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<o:p></o:p></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;<b><a href="#Top">Back to Top</a></b><o:p></o:p></p> <p align="center" style="width: 955px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <img alt="" src="pics/img16.gif" height="38" width="535" /> </p> <p align="center" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><b> &nbsp;<o:p></o:p></b></p> <p align="center" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><b> &nbsp;<o:p></o:p></b></p> <p align="center" style="width: 955px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><b><a name="LIMITED_WARRANTY"> LIMITED WARRANTY</a><o:p></o:p></b></p> <p><span style="font-size: 10.0pt"> &nbsp;<o:p></o:p></span></p> <p style="width: 955px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong><span class="style227">EZEBEND"!</span><span class="style215"> TUBE-BENDING MACHINES ARE OF SUCH QUALITY IN MATERIALS AND PROFESSIONAL WORKMANSHIP BRADSHAW MFG., INC. IS ABLE TO OFFER ITS&#39; CUSTOMERS A LIFETIME LIMITED WARRANTY. THE FEATURES OF THE WARRANTY ARE AS FOLLOWS</span></strong><span class="style215"><o:p></o:p></span></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 10.0pt"> &nbsp;<o:p></o:p></span></p> <p style="width: 953px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <span class="style215"> <strong>1.</strong></span><span style="font-size: 10.0pt"><span style="font-style: normal; font-variant: normal; font-weight: normal; line-height: normal;" class="style215"><strong>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </strong> </span> </span><span class="style215"> <strong>BRADSHAW WARRANTS THE COMPLETE WELDED FRAME AND COMPONENTS OF <span class="style106">EZEBEND"!</span> Tube Benders TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP FOR TWO YEARS (2) FROM PURCHASE DATE, UNDER NORMAL USE AS DELIVERED TO THE ORIGINAL PURCHASER.</strong><o:p></o:p></span></p> <p class="style196" style="margin-left: 0in; width: 805px; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 10.0pt"> &nbsp;<o:p></o:p></span></p> <p style="width: 954px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <span class="style215"> <strong>2.</strong></span><span style="font-size: 10.0pt"><span style="font-style: normal; font-variant: normal; font-weight: normal; line-height: normal;" class="style215"><strong>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </strong> </span> </span><span class="style215"> <strong>BRADSHAW WARRANTS THE HYDRAULIC CYLINDERS, ELECTRIC MOTOR AND ALL BENDING DIES, (RADIUS DIES, BACK SHOES, HALF SHOES AND THREE-QUARTER SHOES) FOR ONE (1) YEAR FROM DATE OF INVOICE, UNDER NORMAL USE AS DELIVERED TO THE ORIGINAL PURCHASER.</strong><o:p></o:p></span></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 10.0pt"> &nbsp;<o:p></o:p></span></p> <p class="style196" style="width: 954px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <span class="style215"> <strong>3.</strong></span><span style="font-size: 10.0pt"><span style="font-variant: normal; font-weight: normal; line-height: normal;" class="style215"><strong>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </strong> </span> </span><span class="style215"> <strong>BRADSHAW WARRANTS THE END FINISHING TOOLING, SOLID AND SEGMENTED, ELECTRICAL, AND HYDRAULIC COMPONENTS FOR ONE YEAR FROM DATE OF INVOICE, UNDER NORMAL USE AS DELIVERED TO THE ORIGINAL PURCHASER.</strong><o:p></o:p></span></p> <p class="style196" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 10.0pt"> &nbsp;<o:p></o:p></span></p> <p style="width: 955px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>THIS WARRANTY DOES NOT APPLY TO NORMAL WEAR OR TO MISUSE. BRADSHAW IS THE SOLE JUDGE IN WARRANTY JUDGMENTS.</strong><o:p></o:p></p> <p class="style196" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 10.0pt"> &nbsp;<o:p></o:p></span></p> <p style="width: 951px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>DEFECTIVE PARTS COVERED BY THIS WARRANTY WILL BE REPLACED OR REPAIRED, AT THE OPTION OF BRADSHAW, RETURNED PREPAID TO THE HOME OFFICE, WITHIN THE APPLICABLE WARRANTY PERIOD. NINETY DAYS FROM DATE OF ORIGINAL INVOICE, REPLACEMENT PARTS WILL BE SHIPPED TO THE PURCHASER FREIGHT COLLECT.</strong><o:p></o:p></p> <p class="style196" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 10.0pt"> &nbsp;<o:p></o:p></span></p> <p style="width: 952px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>OTHER THAN THE WARRANTY WITH REFERENCE TO THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS AS MORE SPECIFICALLY SET OUT HEREIN. BRADSHAW MAKES NO WARRANTIES, EXPRESS OR IMPLIED, OF MERCHANTABILITY OR OTHERWISE, WHICH EXTEND BEYOND THE DESCRIPTION OF THE PRODUCT. IN NO EVENT WILL THE SALES REPRESENTATIVE, WHOLESALE DEALER, BRADSHAW, OR ANY COMPANY AFFILIATED WITH IT OR THEM BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR INJURIES, INCLUDING BUT NOT LIMITED TO LOSS OF PROFIT, RENTAL OF SUBSTITUTE EQUIPMENT OR OTHER COMMERCIAL LOSS, PURCHASER S SOLE AND EXCLUSIVE REMEDY BEING AS PROVIDED HEREIN.</strong><o:p></o:p></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 10.0pt"> &nbsp;<o:p></o:p></span></p> <p style="width: 952px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>THIS WARRANTY MAY NOT BE ENLARGED OR MODIFIED IN ANY MANNER WHATEVER EXCEPT IN WRITING SIGNED BY AN EXECUTIVE OFFICER OF BRADSHAW.</strong><o:p></o:p></p> <p class="style196" style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 10.0pt"> &nbsp;<o:p></o:p></span></p> <p style="width: 954px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>IT IS THE POLICY OF BRADSHAW TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. BRADSHAW RESERVES THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES OR ADD SUCH IMPROVEMENTS TO PRODUCTS PREVIOUSLY SOLD.</strong><o:p></o:p></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 10.0pt"> &nbsp;<o:p></o:p></span></p> <p style="width: 955px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> <strong>ALL MOTORS, VALVES, ELECTRIC COMPONENTS, PUMPS, ETC ARE WARRANTED BY THE MANUFACTURE. BY CONTACTING THE HOME OFFICE, EZEBEND"! WILL CONVEY INFORMATION CONCERNING THE CLOSEST WARRANTY DEPOT FOR THE MOTOR. ALL FREIGHT, REMOVAL, AND INSTALLATION IS THE RESPONSIBILITY OF THE END-USER.</strong><o:p></o:p></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"><span style="font-size: 10.0pt"> &nbsp;</span><span class="style215"><o:p><a href="#Top"><strong>Back to Top</strong></a></o:p></span></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">&nbsp;<o:p></o:p></p> <h1><img alt="" src="pics/img18.gif" height="38" width="953" /></h1> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;">&nbsp;<o:p></o:p></p> <p style="width: 867px; margin-left: 0in; margin-right: 0in; margin-top: 0in; margin-bottom: .0001pt;"> &nbsp;</p> <p><a href="#Top"> <strong>Back to Top</strong></a></p> &nbsp;<o:p><img alt="Operatimg Manual" src="pics/img1F.jpg" height="600" width="600" longdesc="Img 35" /></o:p><p><o:p><a href="#Top"> <strong>Back to Top</strong></a></o:p></p> <img alt="Operating Manual" src="pics/img20.jpg" height="600" width="600" longdesc="Img 34" /><p><a href="#Top"> <strong>Back to Top</strong></a><a name="Hydraulic"></p> <img alt="Operating Manual" height="600" src="pics/img32.jpg" width="599" longdesc="Img 32" /></a><p><a href="#Top"> <strong>Back to Top</strong></a><span style="font-size: 10.0pt"></p> &nbsp;</span><img alt="Operating manual" height="600" src="pics/img31.jpg" width="600" longdesc="Img 31" /><p><a href="#Top"> <strong>Back to Top</strong></a><span style="font-size: 10.0pt"></p> &nbsp;<img alt="Operating manual" height="601" src="pics/img24.jpg" width="600" longdesc="Img 33" /></span><p><o:p><a href="#Top"> <strong>Back to Top</strong></a></o:p><span class="style59"><strong></p> <p class="style183">Bradshaw Mfg,. Inc.&nbsp;&nbsp;&nbsp;9627 Clinton Rd,&nbsp;&nbsp;&nbsp;Brooklyn, OH&nbsp;&nbsp;&nbsp;44144-1029&nbsp;&nbsp;&nbsp;Phone: (800) 873-0891&nbsp;&nbsp;·&nbsp; (216) 281-8585&nbsp;&nbsp;&nbsp;&nbsp; Fax: (216) 281-8586</strong></span><strong><br class="style59" /></strong> <span class="style59"><strong>E-mail: </strong></span> <a href="mailto:info@ezebend.com"><span class="style59"><strong> info@ezebend.com</strong></span></a><span class="style59"><strong>&nbsp;&nbsp;&nbsp;&nbsp; Web Site: </strong></span><a href="http://www.ezebend.com"> <span class="style59"><strong>www.ezebend.com</strong></span></a><span class="style59"><strong>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;We accept Visa and MasterCard</strong></span><strong><br class="style59" /> <br class="style59" /></strong><span class="style59"><strong>Visit our other product line of PVC Bending Equipment and Accessories. Web Site: </strong></span> <a href="http://www.ezbend.com"><span class="style59"><strong>www.ezbend.com</strong></span></a><span class="style59"><strong>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Email: </strong></span><a href="mailto:pvcbend@ezbend.com"><span class="style59"> <strong>pvcbend@ezbend.com</strong></span></a></p> </div> </div> </body> </html>